Precision Platers
of
MOLDS · LARGE ROLLS · CYLINDERS · DRUMS ·
MACHINE PARTS
PISTON RODS · DIES · WEIGHT 30 TON · GRINDING · BLASTING · POLISHING · LIQUID
HONING
Empire's Significant Cost
Savings Program provided for Rubber Molding Facilities Empire, through its
proprietary mold treatment technology, can offer rubber molding facilities
true operational cost savings that can immediately improve the bottom line
on operational profitability. Huge increases in molding productivity per man hour. Produce more to specification molded parts in one shift than
you presently produce in two shifts, cut labor costs! Reduction in tooling downtime for mold cleaning. Reduction in time required for mold cleaning Elimination of costs of quality of molded parts.
Elimination of parts sticking in molds during the molding operation can be
provided. Empire's treatments master in the original high quality
tooling surface and provide continuous quality molded parts. Add wear protection to valuable tools, greatly reducing costs
of repetitive tool maintenance and/or replacements. Empire, with the recent addition of a second Chicago area
plant (250,000 sq. ft.), is the largest center in North America. We
specialize in mold polishing and treatments applied to rubber molding
tooling. Wearalon as a true matrix of Teflon within the micro
crack structure of chrome. This treatment provides a long lasting
benefits as discussed noted above. At a rubber molding manufacturer in Illinois,
Wearalon provided such superior results that Wearalon was specified on
all tools in their plant. At a large Ohio based molder, which molds rubber to
metal, 16 different treatments were tried on their rubber molds along
with Wearalon. After one years extensive use of tooling treated
with different treatment options, only Wearalon rendered the same
results as when it was originally applied one year prior. This molder
now specifies Wearalon on all tooling. At a large tire molder, Wearalon was applied to the
company's most difficult to mold aluminum tire mold. Prior to use of
Wearalon, this company had 11% molded part rejects due to parts
sticking to the mold, had poor molding productivity, encountered
frequent mold down time for cleaning, and was forced to use costly
mold release sprays between each molding operation. After Wearalon was
applied to this tool, this company doubled their molding productivity
and molded 9000 tires with zero molding rejects without use of mold
release compounds. Wearalon Teflon Matrix Chrome far out performs other
competitive types of plating such as Nickel Teflon plating, and
others. Wearalon offers superior release qualities due to a higher
degree of Teflon infused within the micro crack structure of chrome.
Wearalon has 25% higher hardness plus superior bond strength to the
applied base metal compared to all other types of available mold
treatments. The U.S. Government molds Buttle Rubber Gas Masks.
They tried all types of mold treatments and only Wearalon rendered
suitable results. We would appreciate the opportunity to come to your
location to personally meet with you and further discuss advantages of
Wearalon and other available Empire treatments. Empire has a truck fleet to provide door to door immediate service
in most areas of the country. With Empire's treatments or polishing
services you will save molding related costs.
Your bottom line profits will improve dramatically! |
Empire Hard Chrome
1615 S. Kostner
Chicago, IL 60623
Ph: 773-762-3156
Fax: 773-762-4710
Email: sales@empirehardchrome.com